Survey responders were asked several demographic questions
in order to be able to relate their opinions to the opinions of other
stakeholder groups. Two of the
manufacturers were single stage manufacturers while one was an incomplete
vehicle manufacturer and, as a result, the above tanks are mostly trailer
mounted, with the exception of some MC 306/ DOT 406 and MC 331 tanks. Similarly, the majority of repair facilities
repair trailer-mounted bulk packages with the exception of two facilities that
repair mostly truck-mounted bulk packages.
The top three bulk packages used by the carrier survey
respondents, as shown in Table 5.2, are
Low Pressure Cargo Tanks (built to MC 307 or DOT 407 specifications),
Atmospheric Pressure Cargo Tanks (built to MC 306 or DOT 406 specifications)
and Corrosive Cargo Tanks (built to MC 312 or DOT 412 specifications). Furthermore, the majority of the bulk
packages are owned by the carriers (Twenty six carriers owned over 80% of the
containers used to make highway shipments).
One carrier indicated that over 80% of their packages are rented while
two carriers indicated that under 20% of their shipments are made using bulk
packages owned by a lessor. Ten of the
carriers who responded to the survey indicated that under 20% of their
shipments are made using tanks owned by the shipper. Chemical / petroleum carriers were also
asked questions concerning the number of trips made and the types of material
hauled. In general, there was a wide
range in the reported number of bulk tank deliveries of hazardous materials
made per year. Four carriers make
between 100 and 999 deliveries per year, eleven make between 1,000 and 9,999
deliveries per year, five report to make between 10,000 and 50,000 deliveries
per year and nine report to make over 50,000 deliveries per year.
Table 5.2: Bulk Package Types
|
Type of Bulk Package
|
|
Bulk Tank Manufacturers
|
|
Bulk Tank Repair Facilities
|
|
Chemical / Petroleum Carriers
|
|
Total # of
Responders
|
|
3
|
|
8
|
|
29
|
|
Atmospheric Pressure Cargo Tank
(MC 306 or DOT 406)
|
|
2
(100 – 1,000 per
year)
|
|
7 total
(5 at 1 – 199 per
year with less than 50% repaired due to accident damage,
1
at 200-499 per year and 1 at over 1,000 per year with less than 25% repaired
due to accident damage)
|
|
17
|
|
Low Pressure Cargo Tank
(MC 307 or DOT 407)
|
|
2
(100 – 1,000 per
year)
|
|
6 total
(4
at 1-199 per year, 1 at 500-1,000 per year and 1 at over 1,000 per year with
less than 25% repaired due to accident damage on average)
|
|
23
|
|
Corrosive Cargo Tank
(MC 312 or DOT 412)
|
|
2
(10 – 99
per year)
|
|
5 total
(4
at 1-199 per year and 1 at 200-499 per year with less than 25% repaired due
to accident damage)
|
|
15
|
|
High Pressure Gas Cargo Tank (MC 331)
|
|
1
(10 – 99
per year)
|
|
4
(1 – 199 per year
with
less than 25% repaired due to accident damage)
|
|
9
|
|
Cryogenic Liquid Cargo Tank (MC 338)
|
|
0
|
|
2
(1-199 per year
with
less than 25% repaired due to accident damage)
|
|
3
|
|
|
|
|
|
|
|
|
Asphalt Cargo Tank
|
|
2
(1 at 10 – 99 per
year and 1 at
100 – 1,000 per
year)
|
|
4 total
(1
at 1 – 199 per year and 1 at 200-499 per year with less than 25% repaired due
to accident damage)
|
|
5
|
|
Compressed Gas Tube Trailer
|
|
0
|
|
2
(1
– 199 per year)
|
|
3
|
|
Non-Pressurized UN Portable
Tank
|
|
0
|
|
0
|
|
0
|
|
Pressurized UN Portable Tank
|
|
0
|
|
0
|
|
1
|
|
Cryogenic UN Portable Tank
|
|
0
|
|
0
|
|
1
|
|
Non-Specification Tank for Combustible Materials
|
|
2
(10 – 99
per year)
|
|
4
(1
– 199 per year with less than 25% repaired due to accident damage)
|
|
5
|
|
Food Grade Package
|
|
1
(Over
1,000 per year)
|
|
--
|
|
--
|
|
Vacuum Package
|
|
1
(100
– 1,000 per year)
|
|
--
|
|
--
|
|
Other
|
|
--
|
|
--
|
|
4
|
Table 5.3 illustrates the hazardous material classes transported by
carriers. The majority of carriers who
responded to the survey transport Class 3 – flammable and/or combustible
liquids (transported by 90% of respondents), Class 8 – corrosive substances
(transported by 83% of respondents) and Class 9 – miscellaneous hazardous
materials / products, substances, or organisms (transported by 72% of
respondents).
Table 5.3: Hazardous Material Classes Transported by
Respondents to Carrier and Shipper Surveys
|
Hazardous Material Class
|
|
Number of Carriers
|
|
% of Carrier Respondents
|
|
Number of Shippers
|
|
% of Shipper Respondents
|
|
lass 2
|
|
23
|
|
79%
|
|
5
|
|
71%
|
|
Division 2.1 - Flammable gases
|
|
9
|
|
31%
|
|
3
|
|
43%
|
|
Division 2.2 - Non-flammable, non-toxic
gases
|
|
11
|
|
38%
|
|
4
|
|
57%
|
|
Division 2.3 - Toxic gases
|
|
3
|
|
10%
|
|
3
|
|
43%
|
|
Class 3 - Flammable liquids (and
Combustible liquids)
|
|
26
|
|
90%
|
|
4
|
|
57%
|
|
Class 4
|
|
3
|
|
10%
|
|
4
|
|
57%
|
|
Division 4.1 - Flammable solids
|
|
0
|
|
0%
|
|
0
|
|
0%
|
|
Division 4.2 - Spontaneously combustible
materials
|
|
2
|
|
7%
|
|
2
|
|
29%
|
|
Division 4.3 - Water-reactive substances /
Dangerous when wet materials
|
|
1
|
|
3%
|
|
4
|
|
57%
|
|
Class 5
|
|
13
|
|
45%
|
|
1
|
|
14%
|
|
Division 5.1 - Oxidizing substances
|
|
10
|
|
34%
|
|
1
|
|
14%
|
|
Division 5.2 - Organic peroxides
|
|
3
|
|
10%
|
|
1
|
|
14%
|
|
Class 6
|
|
13
|
|
45%
|
|
2
|
|
29%
|
|
Division 6.1 - Toxic substances
|
|
13
|
|
45%
|
|
2
|
|
29%
|
|
Division 6.2 - Infectious substances
|
|
0
|
|
0%
|
|
0
|
|
0%
|
|
Class 8 - Corrosive substances
|
|
24
|
|
83%
|
|
5
|
|
71%
|
|
Class 9 - Miscellaneous hazardous materials
/ products, substances, or organisms
|
|
21
|
|
72%
|
|
3
|
|
43%
|
The seven shipper respondents represented shipping
operations of various sizes. The
majority of shipper respondents reported that their companies made between
10,000 and 50,000 highway shipments of hazardous materials using bulk tanks in
North America, while one shipper reported to make between 1,000 and 9,999
shipments and two others to make over 50,000 shipments. The types of hazardous materials shipped by
these companies represent all classes of materials (Table 5.3).
The top three bulk packages used by the shipper survey
respondents are Low Pressure Cargo Tanks (built to MC 307 or DOT 407
specifications), Corrosive Cargo Tanks (built to MC 312 or DOT 412
specifications), High Pressure Gas Cargo Tanks (built to MC 331 specifications)
and Pressurized UN Portable Tanks.
Furthermore, the majority of the bulk packages are owned by a carriers
(four shippers indicated that over 60% of their shipments were transported
using carrier-owned bulk packages), although there was a sizable number of
reported shipper-owned containers (three shippers indicated that over 60% of
their shipments were transported in their own bulk packages). Two shippers indicated that fewer than 20% of
their shipments are made using bulk packages owned by a lessor.
Hazardous Material Bulk Package Researchers were also asked
a series of demographic questions. The
primary focus of the respondents research varied from risk analysis of
hazardous materials transportation by alternate modes (including rail and
waterways) to risk assessment of the safety of hazardous materials
transportation, to bulk package performance research (including procedures to
determine package integrity, examination of tank behavior and manufacturing
characteristics that effect tank integrity and the dynamic safety of tank
trucks, tank design, baffles design and anti-slosh). Specifically, the aspects
of cargo tank performance considered in the respondent’s research include:
- All aspects of cargo tank performance
- The relationship between accident environments
and cargo environments or how the conveyance protects the cargo from severe
accidents
- The effect of infrastructure quality on accident
probability
- Accident likelihood
-
Consequences given that an accident has occurred
-
Rollover, stability and control
-
Bulk package risk assessment
Years of experience of the researchers ranged from three
years to thirty-five years, with a median of 20 years. Only one of the researcher survey respondents
was employed by an organization that maintained data regarding cargo tank
accident performance measures. Additionally, to relate hazardous material researcher’s
responses to other stakeholder groups, researchers were asked to indicate with
which types of bulk tanks they are most interested.
Figure 5‑1: Researcher
Interest in Specific Bulk Packages